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CENTROID XY FILE GENERATION SERVICE

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So you've completed the design for a PCB assembly and need to get some samples made to test.  There are an increasing number of companies around the world offering a prototype PCB assembly (PCBA) service such as PCBWay.  From reading various reviews the service offered is very good but many require an XY centroid or Component Placement List (CPL) file to be provided along with the Gerber data and Bill of Materials (BOM).

The generation of a centroid file can be a time consuming process depending on the software being used, complexity of the design and also on the available data.  Some designers have the centroid file and can supply with the Gerber data and BOM but there are occasions when the centroid file isn't available or not possible to generate.
 
Centroid XY files (also known as Component Placement, Pick-and-Place and XY files) are mainly used to program component placement machines but can also be used in the creation of AOI programs.
 
The centroid file describes the position of all of the surface mount components on the PCB.  The format can vary but generally they are a semicolon/comma delimited (.csv) file and will include part number, reference designator, rotation, location in X and location in Y – an example can be seen below:-

Example Centroid (Pick-and-Place) File

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The part numbers will all be from the Bill of Materials (BOM) and will link to the PCB by the Circuit Board References (CBR).  The X and Y location specify the components position relative to the board origin which is usually the center of smallest component in the lower left corner of the board and can be in inches or millimeters.  The desired rotation will depend on the target machine the centroid data is required for but generally the rotation goes counter-clockwise with pin 1 as shown below:-
 
BGA/QFP/Duel inline chips – Pin 1 top left with rotation of zero
Three-pin devices such as SOT23 – Pin 1 top left with rotation of zero

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Download the following PDF document for further details of other component type zero orientation

component_zero_orientations.pdf
File Size: 1345 kb
File Type: pdf
Download File

Component placement file from Gerber data and Bill of Materials

At Surface Mount Process we are offering the service to create the component placement file from Gerber data and Bill of Materials.  Simply send an enquiry from the contact page.

An example of the Gerber data and Bill of Materials to XY Centroid file service can be seen below:-

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EXAMPLE GERBER DATA
example_gerber.pdf
File Size: 1142 kb
File Type: pdf
Download File

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EXAMPLE BILL OF MATERIALS
example_bill_of_materials.txt
File Size: 3 kb
File Type: txt
Download File

The data required is as follows:-

  • The Gerber data needs to contain a minimum of the solder paste and silk screen layers shown above for each side
  • The Bill of Materials which links all the circuit board references to the required part numbers

The Centroid file will contain:-

  • The origin will be the center of the smallest component in the lower left corner - in this case 'R182'
  • Fiducial positions as per Gerber data with positions relative to the defined origin
  • Each part will have:-
    • Part number as per supplied Bill of Materials
    • Circuit Board Reference as per silk screen (This can sometimes need clarification as it is not always clear which CBR is relating to which component position
    • Component rotation as detailed above unless agreed otherwise
    • Component position in X and Y relative to defined origin
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EXAMPLE CENTROID FILE
example_centroid_data.txt
File Size: 18 kb
File Type: txt
Download File


The cost for the generation of the centroid file depends on the data available and complexity of the design and so please send Gerber data and Bill of Materials to - surfacemountprocess@gmail.com
REQUEST QUOTE FOR CENTROID FILE GENERATION

An Increase in Efficiency and Productivity

It’s a shocking statistic to read that within the electronics industry many surface mount operations, particularly within the sub-contract manufacturing sector, run as low as 20% efficient.
 
There are many reasons that contribute to this figure but it fundamentally means that only 20% of the capital investment is being utilized.  Financially speaking, this will lead to a higher cost of ownership and a slower return on investment.  For the customer, it can cause longer lead times for their product and therefore the business will not be as competitive in the market place.
 
With production efficiencies at this level there will be many knock-on effects that will have an impact on the business such as larger batch sizes, more parts in stock, more assemblies in WIP (work in progress) and slower reaction times to customer change requirements.
 
With all this in mind there is a strong incentive to improve efficiency while maintaining quality.
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